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    Dry-air solutions for

    Offshore Wind Energy

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    Protect offshore wind turbines from humidity and salt

    Offshore wind turbines operate continuously in humid, salt-laden marine environments. Air entering the turbine can carry both moisture and airborne salt, which can accumulate on internal structures and electrical equipment.

    Controlling the internal turbine climate therefore requires more than removing moisture. It also means limiting the continued ingress of humid, salt-laden outside air.

    Cotes has more than 20 years of experience applying dry-air strategies to offshore wind turbines — from transportation and installation through operation and retrofit.

    wind turbine mould

     

    Why salt changes the offshore humidity problem

    Salt entering an offshore turbine can deposit on structural surfaces, electrical equipment and insulation.

    Salt is hygroscopic — it attracts moisture from the surrounding air. As humidity rises, deposited salt can absorb enough moisture to form thin conductive electrolyte films.

    These films create conditions for electrochemical corrosion and can reduce insulation resistance, increasing the risk of leakage currents and electrical instability.

    This means offshore humidity control has two objectives:

    Keep the internal environment dry — and reduce the amount of humid, salt-laden air entering the turbine.

    Offshore wind turbines exposed to the elements

     

    Offshore Wind turbine life cycle

    What is your offshore dry-air strategy?

    Moisture and salt exposure can begin long before an offshore turbine enters operation. Components may be exposed during transportation, storage, foundation installation and commissioning — and the marine environment continues to influence the turbine throughout its operating life.

    The appropriate dry-air strategy therefore depends on the lifecycle stage, the environmental exposure and whether temporary drying or permanent control of the internal turbine climate is required.

    Integrated Design

    The most effective time to define an offshore humidity-control strategy is during turbine design.

    Understanding expected temperature, humidity, salt exposure, air leakage and internal airflow makes it possible to define how dry air should be distributed and where controlled positive pressure should be maintained.

    Integrating humidity control from the start allows environmental protection, coatings, component specifications and the dry-air system to be considered as one overall protection strategy.

    GE Haliade-X
    Transportation

    Nacelles, hubs and tower sections can be exposed to changing temperature and humidity from the moment they leave the factory until installation offshore. During long transport periods, these changing conditions can create condensation risk inside enclosed components and structures.

    Cotes Mobile Wind solutions provide temporary dry-air control during transportation, helping maintain low moisture conditions until components reach the installation site.

    CL26 Lightweight dehumidifier
    Storage

    © Vestas Turbine Parts at Able Seaton Port’s Installation Base for the 857MW Triton Knoll Offshore Wind Farm

    Towers, nacelles and other turbine components may spend extended periods in ports, storage areas and quaysides before offshore installation. Temperature changes, precipitation and humid marine air can increase moisture loads while equipment is waiting to be commissioned.

    Temporary dry-air control with Cotes Mobile Wind can maintain controlled moisture conditions during these periods and reduce the risk of condensation before operation begins.

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    Offshore Foundation

    Offshore foundations and transition pieces may be installed months before the turbine is completed. During this period, enclosed spaces and electrical equipment can be exposed to humid, salt-laden marine air.

    Where moisture and salt accumulate, rising humidity can create conditions for corrosion and electrical degradation before the turbine has even entered operation.

    Temporary dry-air control can be used to maintain suitable internal conditions until installation and commissioning are complete.

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    Substations

    Offshore substations face related humidity and salt-contamination challenges. Cotes also provides dedicated dry-air solutions for protecting offshore electrical infrastructure. 

    Overpressure dehumidification systems
    Control humidity — and control what enters the turbine

    Dehumidification lowers the moisture content of the air inside the turbine. But in an offshore environment, drying alone does not address the continuous possibility of humid, salt-laden outside air entering through leakage paths.

    Cotes Wind Overpressure supplies dry air while maintaining controlled positive pressure inside the turbine.

    The pressure difference encourages air to move outward through leakage paths rather than allowing untreated outside air to move inward.

    This combines two protection principles:

    Lower the internal dew point
    to reduce condensation and moisture-film formation.

    Maintain controlled positive pressure
    to reduce ingress of humid, salt-laden outside air.

    Together, these principles create a more stable and controlled internal environment.

    (Video in Danish with English subtitles)

    Permanent or temporary dry-air control?

    20210615 Productimage_Wind_Lineup_Steel overlay-min-1

     

    Offshore turbines require different dry-air strategies at different stages of their lifecycle.

    Cotes Wind Overpressure provides permanent control of the internal turbine environment by combining dry air with controlled positive pressure.

    Cotes Mobile Wind provides temporary dry-air control during transportation, storage, installation, commissioning, service and retrofit.

    The appropriate approach depends on the turbine lifecycle stage, moisture load, environmental exposure and the conditions that need to be controlled.