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    Dry-air solutions for

    Onshore Wind Energy

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    Onshore does not always mean dry

    Onshore wind turbines operate in widely different climates. Seasonal weather, temperature fluctuations and periods of high humidity can create conditions for condensation inside towers, nacelles and electrical equipment.

    The important question is therefore not simply whether a turbine is onshore, but whether the actual site conditions create a humidity-related reliability risk.

    Cotes has more than 20 years of experience controlling humidity inside wind turbines, with dry-air solutions for protection throughout the turbine lifecycle — from transportation and storage to operation and retrofit.

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    Why humidity becomes a reliability risk onshore

    Onshore turbines experience changing temperatures throughout the day, across seasons and between operating and standstill conditions.

    As internal components cool, their surface temperature can fall below the dew point of the surrounding air. When this happens, condensation can form locally — including around sensitive electrical equipment.

    Repeated moisture exposure can contribute to corrosion, reduced insulation resistance and electrical instability over time.

    For coastal onshore turbines, airborne salt can further increase the risk by absorbing moisture and forming conductive films on contaminated surfaces.

    The risk therefore depends on the actual climate experienced inside the turbine — not simply whether the asset is classified as onshore.

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    Onshore Wind Turbines

    What is your dry-air strategy?

    Not every onshore turbine faces the same humidity risk. The right strategy starts with understanding the actual operating environment: temperature and humidity variation, condensation risk, known corrosion or electrical issues, and where moisture is affecting the turbine.

    From there, dry-air control can be integrated into new turbine designs, used temporarily during transportation and storage, or retrofitted into operating turbines where humidity-related problems have been identified.

     

    Humidity risk varies by site

    Seasonal weather, temperature fluctuations and humid climates can expose onshore turbines to very different internal conditions. As components cool below the air's dew point, condensation can form — creating conditions for corrosion and electrical instability.

    Explore onshore humidity risks
    Know your local climate

    Humidity exposure varies significantly from one wind farm to another. Understanding local temperature and humidity conditions helps determine whether the turbine’s original corrosion protection and dry-air strategy match the environment where it actually operates. 

    Check your humidity risk
    Design for a dry turbine

    Humidity protection can start with turbine design. Understanding expected temperature, humidity, air exchange and internal airflow makes it possible to define how dry air should be distributed and which areas require protection. Controlling moisture and dew point reduces the conditions that enable condensation, corrosion and electrical instability throughout the turbine lifetime. 

    Build your dry-air strategy
    Protect during transportation

    Humidity protection should begin before the turbine starts producing power. During transport, nacelles and sensitive components can experience changing temperatures and weather conditions that increase condensation risk. Temporary dry-air control helps keep equipment dry and ready for installation.

    Protect turbines in transit
    Keep components dry during storage

    Towers, nacelles and electrical equipment may spend weeks or months in temporary storage before installation. Temperature swings and humid ambient air can create condensation on cold surfaces. Maintaining dry conditions reduces moisture exposure before commissioning.

    Explore temporary dry-air solutions
    Protect turbines in operation

    Once operational, an onshore turbine continuously responds to changing ambient conditions. Humid air entering the structure, combined with temperature fluctuations, can increase condensation and corrosion risk and affect sensitive electrical equipment.

    Understand turbine failure risks
    Retrofit ageing wind turbines

    A turbine does not need to have been designed with humidity control to benefit from it. When an operating fleet experiences condensation, corrosion or recurring electrical problems, measurements of temperature, relative humidity and dew point can help establish whether humidity is contributing to the problem. A retrofit dry-air strategy can then target the affected turbine or critical electrical compartments. 

    See how turbine retrofits work
    Proven in an onshore wind farm

    At RWE's Papalote Creek II Wind Farm, the operations team identified humidity above 70% inside electrical cabinets while investigating converter failures. A retrofit dry-air strategy was introduced to address the humidity and condensation conditions affecting critical components.

    Read the RWE case

    The right dry-air solution for your onshore turbines

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    Once a humidity-related risk has been identified, the dry-air strategy should match the turbine and the problem.

    Cotes Mobile Wind solutions use adsorption drying to remove water vapour from the air and lower the dew point. Depending on the turbine and identified risk, dry air can be used to stabilise the general internal climate or protect critical areas such as electrical equipment.

    The same technology can also provide temporary dry-air protection during transportation, storage, installation, service and extended standstill.

    For coastal and nearshore turbines exposed to significant airborne salt, the environmental conditions should be assessed separately to determine whether humidity control alone is sufficient or whether ingress also needs to be controlled.